Elements 12

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1
Which of the following is manufactured from aluminum oxide have the same expected life as carbide tools but can operate at speeds from two to three times higher? They operate below 1100 C.
A. Sintered carbides
B. Ceramic tools
C. Diamonds
D. Cast nonferrous
B. Ceramic tools


2
Carbon tool steel can be given a good edge, but is restricted to use below—-
A. 400 to 600 F
B. 300 to 400 F
C. 700 to 800 F
D. 800 to 1000 F
A. 400 to 600 F


3
Which of the following contains tungsten or chromium and retains its hardness up to approximately 1100°F, a property known as red hardness?
A. Ceramic tools
B. Diamonds
C. High speed steel
D. Carbon tool steel
C. High speed steel


4
Cast nonferrous tools are britte but can be used up t approximately
A. 1700°F
B. 2200° F
C. 2000° F
D. 600 °F
A. 1700°F


5
They are produced through powder metallurgy from nonferrous metals.
A. Diamonds
B. Cast nonferrous
C. Ceramic tools
D. Sintered carbides
D. Sintered carbides


6
Which of the following is manufactured from aluminum. oxide have the same expected life as carbide tools bui can operate at speeds from two to three times higher?
A. Ceramic tools
B. High speed steel
C. Diamonds
D. Carbon tool steel
A. Ceramic tools


7
Soluble in the presence of high temperature iron used in specific cases, usually in finishing operations.
A. Ceramic tools
B. Diamonds
C. High speed steel
D. Aluminum
B. Diamonds


8
Continuous stretching under load even if the stress is less than the yield point.
A. plasticity
B. creep
C. elasticity
D. ductility
B. creep


9
A material plane was subjected to a load. When the load was removed the strain disappeared. From the structural change, which of the following can be considered about this material?
A. it has high modules of elasticity
B. it is plastic
C. it does not follow Hooke's Law
D. it is elastic
D. it is elastic


10
When an air entrainment agent is put into a concrete.
A. the water/cement ratio must be reduced
B. the strength will decrease
C. minimal effect
D. the strength will suffer up to 50%
B. the strength will decrease


11
The ratio of moment of inertia on a cross-section of a beam to this section modulus is —-
A. a measure of distance
B. equal to the radius of gyration and compression
C. multiplied by the bending moment of inertia to determine the yield stress
D. equal to the area of the cross-section and tension
A. a measure of distance


12
Alloy that improves strength of steel at high temperature application.
A. aluminum
B. silicon
C. manganese
D. chromium
D. chromium


13
The property of material wherein the content is continuously distributed through its entire mass.
A. plasticity
B. homogeneity
C. malleability
D. all of these
B. homogeneity


14
Material having a high electrical resistance and should not be used as conductor of electrical current.
A. nickel
B. silicon base alloys
C. aluminum oxide
D. iron oxide
A. nickel


15
The alloy materials used in the production of metal working tools.
A. titanium, phosphorous
B. vanadium, chromium, molybdenum
C. tungsten, silicon, chromium
D. high carbon steel
D. high carbon steel


16
Which of the phases of steel elements has a face. centered cubic structure?
A. pyrite
B. cementite
C. austenite
D. all of these
C. austenite


17
The rigidity of polymer can be increased by ——
A. furnace melting
B. crystallization
C. normalizing
D. shot opening
B. crystallization


18
What is the difference between cast steel and cast iron?
A. Cast steel has usually less than 1 %
B. Cast iron has 2% or 3.6% carbon range
C. Cast iron has lower strength more brittle and has lower ductility than cast steel
D. All of these
C. Cast iron has lower strength more brittle and has lower ductility than cast steel


19
Which of the following standard SAE designation of manganese steel?
A. 13xx
B. 11xx
C. 10xx
D. 8xx
A. 13xx


20
The SAE 2340 shafting contains how many percent nickel?
A. 3.85 Ni
B. 3.25 to 3.75 % Ni
C. 4% Ni
D. 3.84% Ni
B. 3.25 to 3.75 % Ni


21
Which of the following standard SAE designation for chromium steel?
A. 92xx
B. 3xxx
C. 5xxx
D. 11xx
C. 5xxx


22
In general, alloys with high nickel content retain toughness to quiet low temperatures up to how many degrees Fahrenheit?
A. -380
B. -260
C. -400
D. -320
D. -320


23
Plain carbon steel standard designation SAE
A. 6xxx
B. 10xx
C. 13хх
D. 2xxx
B. 10xx


24
Molybdenum-chromium-nickel steel designation.
A. SAE48×x
B. SAE56xx
C. SAE43xx
D. SAE46xx
C. SAE43xx


25
Commonly used by steel as deoxidizer because of its easy availability and cheap price.
A. silicon
B. zinc
C. aluminum
D. manganese
C. aluminum


26
It improves red hardness of steel.
A. silicon
B. cobalt
C. lead
D. manganese
B. cobalt


27
A material having a high electrical resistance and should not be used for conductor of electric current.
A. alloyed magnesium
B. nickel
C. silicon base alloy
D. zinc
B. nickel


28
Not adaptable to welding due to low tensile strength and poor ductility etc.
A. copper parts
B. aluminum parts
C. cast iron materials
D. bronze parts
B. aluminum parts


29
Molybdenum steel standard designation SAE.
A. 88xx
B. 40xx
C. 48xx
D. 46xx
B. 40xx


30
General purpose grade of steel used for boiler plate, structural etc. usually with carbon content of:
A. 0.20 % to 0.30%C
B. 0.35% to 0.50%C
C. 0.15% to 0.25%C
D. all of these
A. 0.20 % to 0.30%C


31
The principal materials used in the production of metal working tools.
A. high carbon steel
B. titanium, phosphorous
C. tungsten, silicon, Manganese
D. vanadium, chromium, molybdenum
A. high carbon steel


32
Stress relieving is also ——for the purpose of reducing the internal stresses of steel material/metal..
A. normalizing
B. annealing
C. tempering
D. all of these
C. tempering


33
Martensite (stainless steel) contains 4 to 26% Cr. And a maximum of ——
% nickel
A. 2.5
B. 3.5
C. 3.25
D. 2.0
A. 2.5


34
Class of material exhibiting decreased electrical conductivity with increasing temperature.
A. aluminum
B. metals
C. p-type semiconductors
D. n-type semiconductors
B. metals


35
Not part and in fact should not be used in the steel melting process.
A. coke
B. zinc
C. silicon
D. aluminum
A. coke


36
The strength of non-ferrous alloys is at maximum at room temperature while that of ferrous metal has a maximum strength at —- °F.
A. 400
В. 450
C. 1200
D. 350
A. 400


37
The ratio of stress acting on an elastic substance to the decrease in volume per unit volume.
A. bulk modulus
B. elastic limit
C. modulus of resilience
D. modulus of elasticity
A. bulk modulus


38
Which of the following is an iron based alloy containing 9-16% chromium?
A. Mn Hadfield steel
B. stainless steel
C. chrome-moly steel
D. high chrome steel
B. stainless steel


39
All associated with standard material specification except —-
A. American Iron and Steel Institute
B. Society of Automotive Engineers
C. Southeast Asia Iron and Steel Institute
D. American Society for Testing Materials
C. Southeast Asia Iron and Steel Institute


40
The process of peening the joint portion immediately after the welding greatly improves the fusion structures avoids possible cracking, avoids possible distortion etc. Peening can also —-process at the same time.
A. tempering
B. normalizing
C. martempering
D. annealing
A. tempering


41
Which of the following is a major alloy in tool steel?
A. Cr
B. Cobalt
C. Fen
D. Mn
A. Cr


42
It is the process of pre-stressing or over-stressing of a hollow cylindrical member beyond the elastic range.
A. presstagge
B. autofrettage
C. stress relieving
D. countersinking
B. autofrettage


43
It is the phenomenon occurring when two touching surfaces have a high contact pressure and when these surfaces have minute relative motion.
A. prestressing
B. fretting
C. friction
D. carving
B. fretting


44
For ordinary steel, the modulus of elasticity usually falls between —-
million pounds.
А. 20 to 31
В. 35 to 45
C. 20 to 35
D. 25 to 30
А. 20 to 31


45
When heat-treated, wire is coiled cold, it should be stress relieved for bending stress and after cooling it is heated at some —-
A. 400°F
B. 600°F
C. 700°C
D. 500°F
D. 500°F


46
SAE 51XXX belongs to the —-steel family.
A. carbon
B. chromium
C. manganese
D. nickel
B. chromium


47
In itself, is a lubricant and usually one of the important example: elements in casting non-ferrous metals like bronze, for
A. antimony
B. babbitt
C. lead
D. zinc
C. lead


48
The same material properties all over / direction and at any particular point in a structural member is —-
A. heterogenous
B. homogenous
C. isentropic
D. isotropic
D. isotropic


49
To enhance mechanical properties, fabrication characteristic or any other attributes of steel, some elements are added in melting in specific ranges or minimum aside from carbon and generally termed —-
A. Alloy steel
B. AlSI steel
C. Bessemer steel
D. SAE steel
A. Alloy steel


50
Materials having thermal expansion of about 10 times higher than those of metals and has more heat generated during machining is:
A. Aluminum
B. Asbestos
C. Plastic
D. PVC
C. Plastic


51
What do impact tests measure?
A. Compactness
B. Ductility
C. Plasticity
D. Toughness
D. Toughness


52
Corresponding piping color for alkaline.
A. Blue
B. Green
C. Red
D. Violet
D. Violet


53
Specification of molybdenum alloy.
A. SAE 3XXX
B. SAE 4XXX
C. SAE 5XXX
D. SAE 6XXX
B. SAE 4XXX


54
It is a chromium steel tape in AISI-SAE designation.
A. 10XX
B. 25xx
C. 50XX
D. 40XX
C. 50XX


55
All stainless steel type is SAE designation except
A. 92 XX
B. 300XX
C. 304 XX
D. 515 XX
D. 515 XX


56
It is white metal with good oxidation and corrosion resistance. This has also good electrical magnetic properties.
A. Aluminum
B. Copper
C. Nickel
D. Titanium
C. Nickel


57
It is a molybdenum steel-tape in AISI-SAE designation.
A. 44 XX
B. 45 XX
C. 50 XX
D. 51 XX
A. 44 XX


58
The lateral strain in axial tension members can be calculated by
A. Deformation
B. Hooke's law
C. Poisson's ratio
D. Willan's line
B. Hooke's law


59
A steel with SAE specification 13XX is
A. Chromium
B. Manganese
C. Molybdenum
D. Nickel
B. Manganese


60
Heating the metal to a temperature above the critical temperature and from cooling slowly usually done in the furnace to reduce the hardness and improve the machinability is a process called
A. annealing
B. normalizing
C. quenching
D. tempering
A. annealing


61
Sound travels fastest in
A. air at 0ºF and 1 atmosphere
B. air at 70°F and 1 atmosphere
C. air at 70°F and 0 Ibf/ in squared
D. steel at 70° F
D. steel at 70° F


62
The yield strength of common yellow brass (70%Cu,30% Zn) can be increased by
A. annealing
В. chill casting
C. cold working
D. heat treatment
C. cold working


63
To enhance mechanical properties, fabrication characteristic or any other attributes of steel, some elements are added in melting in specific ranges or minimum aside from carbon and generally termed
A. Alloy steel
B. AISI steel
C. Bessemer steel
D. SAE steel
A. Alloy steel


64
Materials having thermal expansion of about 10 times higher than those of metals and has more heat generated during machining is
A. Aluminum
B. Asbestos
C. Plastic
D. PVC
C. Plastic


65
What is the range of the endurance ratio or Czaud quotes values for steel ?
А. 0.23 to 0.65
В. 0.34 to 0.87
C. 0.63 to 0.93
D. 0.34 to 0.45
В. 0.34 to 0.87


66
In molecules of the same composition, what are variations of atomic arrangements known as?
A. polymers
B. monomers
C. Isomers
D. crystal system
C. Isomers


67
Which of the following statements is not true regarding
X-ray diffraction?
A. the geometrical structure factor F(h,k,l) is the ratio of the amplitude of the X-ray
B. reflected from a plane in a crystal to the amplitude of the X-ray scattered from a single electron.
C. x-ray diffraction is only useful for studying simpler crystal such as the body-centered cubic structure, rather than more complex crystals like the hexagonal close-packed structure.
D. X-ray diffraction can be used to determine the grain size of a specimen.
C. x-ray diffraction is only useful for studying simpler crystal such as the body-centered cubic structure, rather than more complex crystals like the hexagonal close-packed structure.


68
Which of the following describes diffusion in a crystal structure?
A. It is not possible.
B. It occurs only in alloys, never in pure crystal.
C. It often uses an exchange or vacancy mechanism.
D. It occurs primarily as a result of mechanical work.
C. It often uses an exchange or vacancy mechanism.


69
Which of the following does not produce vacancies, interstitial defects, or impurity defects in a material?
A. plastic deformation
B. quenching
C. slow equilibrium cooling
D. irradiation with high energy particles
B. quenching


70
In general, what are the effects of cold-working a metal?
A. increase strength and ductility
B. increased strength and decrease ductility
C. increased strength, decreased
D. decreased strength, increased ductility
B. increased strength and decrease ductility


71
71. Which of the following does cold-working cause?
A. elongation of grains in the flow direction, an increase in dislocation density, and overall increase in energy of the metal
B. elongation of grains in the flow direction, a decrease in dislocation density, and an overall decrease in energy of the metal
c. elongation of grains in the flow direction, a decrease in dislocation density, and an overall increase in energy of the metal
D. shortening of grains in the flow direction, a decrease in dislocation density, and an overall decrease in the energy of the metal
A. elongation of grains in the flow direction, an increase in dislocation density, and overall increase in energy of the metal


72
Which of the following correctly describes atoms located at grain boundaries?
A. they are subjected to the same type of inter atomic forces that are presented in the interior atoms of the crystal.
B. they are located primarily in highly strained and distorted positions.
C. they have a higher free energy than atoms in the undisturbed part of the crystal lattice.
D. All of these
D. All of these


73
For a completely corrosion-resistant stainless steel, what minimum percentage of chromium in the alloy is required?
A. 1.1%
B. 8.3%
С. 3.2%
D. 11%
D. 11%


74
When a metal is cold worked all of the following generally occur EXCEPT
A. Recrystallization temperature decreases
B. Ductility decreases
C. Grains become equi-axed
D. Tensile strength increases
C. Grains become equi-axed


75
Which of the following affects most of the electrical and thermal properties of materials?
A. the atomic weight expressed in grams per gram-atom
B. the electrons, particularly the outermost ones
C. the magnitude of electrical charge of the protons
D. the weight of the atoms
B. the electrons, particularly the outermost ones


76
Which of the following is NOT a method of nondestructive testing of steel casting and forgings?
A. radiography
B. últrasonic
C. magnetic particle
D. chemical analysis
D. chemical analysis


77
Compressive strength of fully cured concrete is most directly related to
A. sand-gravel
B. aggregate gradation
C. water-cement ratio
D. absolute volume of cement
C. water-cement ratio


78
According to the ACI code, the modular ratio, n, of structural concrete with a 28 - day ultimate compressive strength, fc, of 3000 is nearest to
А. 7
B. 9
C. 8
D. 10
B. 9


79
What are valence electrons?
A. the outershell electrons
B. electrons with positive charge
C. the electrons of the complete quantum shells
D. the K-quantum shell electrons
A. the outershell electrons


80
Which of the following is not a viscoelastic material?
A. plastic
B. rubber
C. metal
D. glass
C. metal


81
Which of the following statements is false?
A. Both copper and aluminum have a face-centered crystal structure.
B. Both magnesium and zinc have a hexagonal close-packed crystal structure.
C. Iron can have either a face-centered or a body-centered cubic crystal structure.
D. Both lead and cadmium have a hexagonal close-packed crystal structure.
D. Both lead and cadmium have a hexagonal close-packed crystal structure.


82
The material for engine radiation is usually made of
A. admiralty brass
B. havy brass
C. silicon brass
D. yellow brass
D. yellow brass


83
Non - metallic material of high melting temperature being used as furnace lining is called
A. Dolomite clay bricks
B. Quartz bricks
C. Refractories
D. Silica sand
C. Refractories


84
In greater quantity, this element is harmful to the molten ferrous metal.
A. Aluminum
B. Oxides
C. Silicon
D. Sulfur
D. Sulfur


85
What is the SAE specification number of molybdenum? -
A. SAE 2XXX
B. SAE 3XXX
C. SAE 4XXX
D. SAE 5XXX
C. SAE 4XXX


86
Which of the following is not a structural class of steel?
A. High carbon
B. High speed steel
C. Low carbon
D. Tool and die
D. Tool and die


87
A furnace used in melting non - ferrous metals called:
A. crucible furnace
B. cupola furnace
C. induction furnace
D. tempering furnace
A. crucible furnace


88
Which of the following elements when large quantity is harmful to the ferrous metal?
A. Aluminum
В. Silicon
C. Sulfur
D. Zinc
C. Sulfur


89
Which of the following is the SAE steel that responds to heat treatment?
А. SAE 1117
B. SAE 1060
C. SAE 1030
D. SAE 1020
А. SAE 1117


90
An iron in which most of the carbon is chemically combined with the iron called
A. cast iron
B. gray iron
C. malleable iron
D. white iron
D. white iron


91
Material, usually ceramics employed where resistance to very high temperature is required, as for furnace linings and metal melting pots called
А. bricks
B. clay
C. insulator
D. refractories
D. refractories


92
Polyesters belong to the group of
A. phenolics
B. teflon
C. thermoplastic plastics
D. thermosetting plastics
D. thermosetting plastics


93
The process commonly used over thermo-plastic materials is
A. cold forming
B. die casting
C. injection molding
D. shell molding
C. injection molding


94
The hardness of steel increase if it contains
A. Austenite
B. Copper
C. Pearlite
D. Martensite
D. Martensite


95
Which one is different from the remaining?
А. Cyaniding
В. Electroplating
C. Flame hardening
D. Nitriding
В. Electroplating


96
Ductile fracture is characterized by
A. appreciable plastic deformation prior to propagation of crack
B. fragmentation into more than two pieces
C. negligible deformation
D. rapid rate for crack propagation
A. appreciable plastic deformation prior to propagation of crack


97
Nonmetallic materials of high melting temperature used in the construction of furnaces, crucibles and so forth are called
A. ceramics
B. grate
C. insulators
D. refractories
D. refractories


98
Which of the following material has 66 % nickel, 29% copper and 3% aluminum ?
A. K monel
B. Monel
C. Inconel
D. Inconel
A. K monel


99
Ferrous metals contain relatively large amount of
A. Carbon
B. manganese
C. phosphorous
D. sulfur
A. Carbon


100
Which of the following metals has the highest specific heat capacity at 100°C?
A. aluminum
B. copper
C. bismuth
D. iron
A. aluminum

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