1
During tensile test, which of the following stress-strain curve(s) fits for a glass rod ?
A. a straight line
B. a parabola
C. an irregular curve
D. a sudden break
D. a sudden break
2At what temperature range where ferromagnetic alpha iron exists?
A. below. 723°C
B. 700 - 910°C
C. 1000 - 1440°C
D. above 1539°C
A. below. 723°C
3How do you call a body having identical properties all
over ?
A. heterogeneous
B. homogeneous
C. elastic
D. ductile
B. homogeneous
4How is the material described if it recovers its original dimensions when the load is removed?
A. elastic
B. plastic
C. brittle
D. malleable
A. elastic
5What is the percentage of carbon in Eutectoid steel?
A. 0.02 %
В. 0.30 %
C. 0.63 %
D. 0.80 %
D. 0.80 %
6The presence of sulfur in pig iron makes
A. the casting unsound
B. it brittle
C. it hard
D. it is easy machinable
A. the casting unsound
7What is the effect of alloying zinc to copper?
A. increases hardness
B. impart free-machining properties
C. improve hardness and strength
D. increases strength and ductility if added up to 10-30%)
D. increases strength and ductility if added up to 10-30%)
8The imperfection in the crystal structure of metal is
A. impurity
B. fracture slip
C. slip
D. dislocation
D. dislocation
9At what temperature that Gamma iron exist?
A. between 910°C and 1400°C
B. between 1400°C and 1539°C
C. near melting point
D. room temperature
A. between 910°C and 1400°C
10The behavior of metals where in strength of a metal is increased and the ductility is decreased on heating at a relatively low temperature after cold working is called :
A. clustering
B. twinning
C. screw dislocation
D. strain aging
D. strain aging
11Which of the following statement(s) is correct in
"carbon steel castings"?
A. The percentage carbon is less than 1.7%
B. The percentage carbon is between 1.7% to 2%
C. The percentage for alloying elements is controlled
D. None of these
A. The percentage carbon is less than 1.7%
12Aluminum alloys for pressure die casting.
A. must not be free from hot shortness.
B. must have iron as one of the constituents.
C. must possess considerable fluidity.
D. must be light.
C. must possess considerable fluidity.
13Which of the following is maximum in 18-4-1 high speed steel?
A. tungsten
B. chromium
C. argon
D. iron
D. iron
14Super conductors
A. exist at temperature below 10K
B. are the dense metals without voids
C. are non-metallic substance
D. are the purest forms of metals
A. exist at temperature below 10K
15The melting point of babbitt is approximately
A. 1000°F
B. 650°F
C. 750°F
D. 500°F
B. 650°F
16Which of the following metals is non-magnetic?
A. Cast Iron
B. Alloy Steel
C. Cast Steel
D. Manganese Steel
D. Manganese Steel
17Which of the following metals will respond to heat treatment?
A. Cast Iron
B. Wrought Iron
C. Medium Carbon Steel
D. Low Carbon Steel
C. Medium Carbon Steel
18Which of the following statements is true for the internal stresses existing in a welded connection?
A. Internal stresses are not relieved by heat treatment.
B. Internal stresses are not relieved when weld is peened
C. Internal stresses may be relieved when weld is peened.
D. Internal stresses are relieved by x-ray analysis.
B. Internal stresses are not relieved when weld is peened
19How do you call the ratio of the volumetric stress to volumetric strain?
A. modulus in Shear
B. Stress to Strain ratio
C. Volumetric Ratio
D. Bulk Modulus
D. Bulk Modulus
20Ferrous metals contain a relatively large amount of
A. Manganese.
B. Carbon.
C. Sulfur.
D. Phosporous.
B. Carbon
21The ability of material or metal to resist being crushed
A. fatigue strength.
B. bending strength.
C. torsional strength.
D. compressive strength
D. compressive strength
22Which of the following is not used to temper steel?
A. oil bath
B. brine/salt bath
C. steam bath
D. water bath
C. steam bath
23Which of the following is not a kind of cast iron?
A. gray iron
B. white iron
C. malleable iron
D. lead iron
D. lead iron
24Which of the following metals is non-magnetic ?
A. manganese steel
B. cast steel
C. alloy steel
D. cast iron
A. manganese steel
25A machine used in testing steel generally strike the specimen with an energy from 220 to 265 ft-lb.
A. Izod test
B. Charpy test
C. Rockwell test
D. Test blocks
B. Charpy test
26An iron in which most of the carbon is chemically combined with the iron.
A. cast iron
B. gray iron
C. white cast iron
D. malleable iron
C. white cast iron
27An iron has physical properties closely resembling those of mild steel.
A. malleable cast iron
B. malleable iron
C. white iron
D. gray iron
A. malleable cast iron
28They are usually the steel or steel casting.
A. mild steel
B. carbon steel
C. fire box steel
D. drop-forge-dies
B. carbon steel
29The cheapest and the most abundant engineering material.
A. aluminum
B. steel
C. cast iron
D. babbitts
C. cast iron
30An alloy of tin, copper, antimony, or sometimes lead.
A. gold
B. babbitt
C. aluminum
D. cast iron
B. babbitt
31A corrosion occurs within or adjacent to a crevice formed by contact with another piece of the same or another metal.
A. pitting
B. galvanic
C. erosion
D. crevice
B. galvanic
32The corrosion of iron or iron-base-alloy.
A. rusting
B. crazing
C. chalking
D. fritting
A. rusting
33Steel containing large amounts of mild nickel and chromium.
A. carbon steel
B. stainless steel
C. alloy steel
D. cat steel
B. stainless steel
34The temperature above which the alloy is liquid and will run.
A. melting point
B. flow point
C. pour point
D. liquids
A. melting point
35A machine used for the testing of very thin steel or surface layers.
A. Charpy test
B. Izod test
C. Description test
D. Rockwell test
D. Rockwell test
36Which of the following heat treatment process is used for casting?
A. Annealing -
B. Tempering
C. Normalizing
D. Nitriding
C. Normalizing
37Is a form of corrosion that develop on a highly localized areas on a metal surfaces.
A. crevice
B. erosion
C. galvanic
D. pitting
D. pitting
38The unit of deformation is called
A. torsion
B. strain
C. stress
D. shear
B. strain
39SAE steel that responds to heat treatment.
A. SAE 1060
B. SAE 1117
C. SAE 1030
D. SAE 1020
B. SAE 1117
40Which of the following materials to be utilized to reduce cost in the manufacturing of large worm gears?
A. alloyed aluminum
B. bronze rim with cast iron spider
C. cast iron rim with bronze spider
D. all of these
B. bronze rim with cast iron spider
41Killed steel is very much associated with
A. manganese
B. sulphur
C. phosphorous
D. silicon
D. silicon
42Heating of metal above the critical temperature and then cooling slowly usually in the furnace to reduce the hardness and improve the machinability is called
A. normalizing
B. annealing
C. tempering
D. quenching
B. annealing
43Major component of bronze casting is
A. copper
B. manganese
C. zinc
D. lead
A. copper
44Commonly utilized/cheapest shaft material available in the market with carbon content of 0.28 to 0.34 %
A. SAE 4132
B. SAE 4320
C. SAE 1030
D. SAE 4130
C. SAE 1030
45Alloy steel known for its resistance to corrosion, abrasion and wear that is usually ideal for mill grinding of ore in cement and concentrator application. It is usually combined with molybdenum to increase the depth hardening.
A. manganese chromium steel
B. chromium-moly steel
C. chorome-nickel-moly steel
D. manganese-moly steel
B. chromium-moly steel
46Major component of bronze casting is
A. Copper
B. manganese
C. zinc
D. lead
A. Copper
47What heat treatment process can cast steel materials of high chrome, high manganese, etc. type steel be subjected for the purpose of machining process?
A. annealing
B. tempering
C. normalizing
D. quenching
A. annealing
48Cast alloy steel for very high temperature application.
A. manganese-nickel steel casting
B. high chrome steel casting
C. chrome-nickel steel casting
D. high manganese casting
C. chrome-nickel steel casting
49Flexible material used to seal pressurized fluids, normally under dynamic condition.
A. nylon
B. seal
C. teflon
D. packing
D. packing
50It has molybdenum alloy except
A. SAE 43xx
B. SAE 41 xx
C. SAE 8xxx
D. SAE 5xxx
D. SAE 5xxx
51Which of the following elements when large quantity is harmful to the ferrous metal?
A. Sulfur
B. Silicon
C. zinc
D. Aluminum
A. Sulfur
52Which of the following acronyms is not generally use as standard ?
A. ASTM
B. SAE
C. IPS
D. AISI
C. IPS
53What is the difference between brass and bronze?
A. Brass is composed of copper and zinc while bronze is compose of copper and tin.
B. Brass is composed of copper and zinc while bronze is basically copper and tin plus non-ferrous alloy such as manganese, aluminum, & chromium.
C. Bronze is reddish in color while brass is a mixture of copper and antimony
D. Bronze is mostly an alloy of copper and tin while brass is a mixture of copper and antimony.
A. Brass is composed of copper and zinc while bronze is compose of copper and tin.
54It is a gradual chemical reaction by other substance such that the metal is converted to an oxide or othe compounds.
A. corrosion
B. cheaping
C. rusting
D. weathering
A. corrosion
55Which of the following is not a structural steel class?
A. low carbon steel
B. stainless steel
C. medium carbon steel
D. tool and die steel
D. tool and die steel
56Copper and most of its alloys can be hardened by
A. patenting
B. cold working
C. case hardening
D. soaking
B. cold working
57For a high corrosion resistant stainless steel, what minimum chromium content is required ?
A. 8%
В. 4.3%
C. 1.1%
D. 5.8%
A. 8%
58Ordinary steel begins to lose strength and elasticity significantly at about —-
°F.
A. 900-1000°F
B. 800-900°F
C. 750-850°F
D. 600-700°F
D. 600-700°F
59Most effective alloying element for reducing brittleness of steel at very low temperature.
A. manganese
B. molybdenum
C. silicon
D. nickel
D. nickel
60Normal stress relieving temperature for cast steel.
A. 200 to 350°F
B. 400 to 500°F
C. 300 to 400°F
D. 450 to 550°F
D. 450 to 550°F
61The property that characterizes a material ability to be drawn in to a wire.
A. Ductility
B. thermal conductivity
C. tensile strength
D. endurance limit
A. Ductility,
62All are associated with the grade of steel except
A. SAE 43XX
B. SAE 13XX
C. SAE 10XX
D. SAE 74XX
D. SAE 74XX
63Metal that assists lubrication or lubricant in itself.
A. zinc
B. antimony
C. babbitt
D. lead
C. babbitt
64All are associated with standard material specified except
A. American Iron and Steel Institute
B. Society of Automotive Engineers
C. Southeast Asia Iron and Steel Institute
D. American Society for Testing Materials
C. Southeast Asia Iron and Steel Institute
65Alloy that improves strength of steel at high temperature application.
A. tungsten
B. molybdenum
C. chromium
D. all of these
D. all of these
66A furnace used in melting ferrous metals.
A. annealing furnace
B. tempering furnace
C. induction furnace
D. normalizing furnace
C. induction furnace
67A furnace used in melting non-ferrous metals.
A. cupola furnace
B. crucible furnace
C. induction furnace
D. tempering furnace
B. crucible furnace
68Liners are normally made of
A. cast iron
B. alloyed bronze
C. alloyed steel
D. alloyed aluminum
A. cast iron
69Used as cast condition steel casting with carbon content less than——% C
A. 0.26
B. 0.20
C. 0.15 to 0.18
D. 0.25
B. 0.20
70The yield strength of a regular yellow brass (65 to 70% Cu, 30 to 35.% Zn) can be increased/ improved
A. cold working
B. tempering
C. chill casting
D. heat treatment
A. cold working
71Metals are conductive because
A. the electrons are loosely bound to the nuclei and therefore mobile
B. having characteristic metallic luster
C. they are on the left side of the periodic table
D: they have extra electrons as exhibited by normally possible balance state
A. the electrons are loosely bound to the nuclei and therefore mobile
72What is the common cutting fluids used for cutting metals?
A. water with soda and borax
B. light mineral oil
C. soluble oil
D. all of these
D. all of these
73Which of the following is a good stabilizer in stainless steel ?
A. columbium
B. titanium
C. tantalium
D. all of these
D. all of these
74The good deoxidizer in steel melting is
A. manganese
B. silicon
C. aluminum
D. all of these
D. all of these
75Which does not belong to the group?
A. SAE
B. AISI
C. SEA Il
D. ASTM
C. SEA Il
76What is the SAE specification number of Molybdenum?
A. SAE 2XXX
B. SAE 3XXX
C. SAE 4XXX
D. SAE 5XXX
C. SAE 4XXX
77Which of the following will improve the red hardness of steel?
A. Chromium
B. Cobalt
C. Boron
D. Lead
B. Cobalt
78A metal which has a high electrical conductivity but should not be used for high temperature metal.
A. silicon
B. zinc
C. chrome alloy
D. carbide
B. zinc
What is the SAE specification number of Molybdenum-chromium-nickel ?
A. 48XX
B. 47XX
C. 46XX
D. 45XX
B. 47XX
79The brittleness in steel at elevated temperature is —-
A. hard drawn
B. cold lap
C. red shortness
D. residual stresses
C. red shortness
80Cold drawing is also called
A. hard drawn
B. oxidized steel
C. cold lap steel
D. strain hardening
A. hard drawn
81Silicon-Manganese stéel designation: SAE
A. 72XX
B. 40ХХ
C. 92XX
D. 9XX
C. 92XX
In greater quantity, this element is harmful to the molten ferrous metal
A. silicon
B. aluminum
C. oxides
D. sulfur
82D. sulfur
Non-metallic material of high melting temperature being used as furnace lining.
A. quartz bricks
B. refractories
C. silica sand
D. dolomite clạy bricks
B. refractories
83Chromium steel (to include heat and corrosion resistant) designation
A. SAE 56XX
B. SAE 514XX
C. SAE 61XX
D. SAE 9XX
B. SAE 514XX
84Which of the following does not affect the tensile strength of steel?
A. sulfur
B. Cobalt
C. phosphorous
D. boron
D. boron
85The material for engine radiator is usually made of
A. yellow brass
B. silicon brass
C. admiralty brass
D. navy brass
A. yellow brass
86Normally cast iron contains 2% carbon or more and silicon in the range of
%.
A. 1 to 3
B. 2 to 4
C. 2 to 3
D. 1 to 6
A. 1 to 3
87The application of electrica current to the corrosion circuit to counter the corrosion reaction is called
A. cathodic protection
B. sacrificial anodes method
C. chemical corrosion process
D. galvanic action
A. cathodic protection
88A major component of cast steel is
A. Silicon
B. iron
C. manganese
D. Chromium
B. iron
89Treatment process that produces a residual compressive stress at the surface (which occupy more volume ) and residual tension on the inside that results in considerable increase in fatigue strength for members on torsionending.
A. partial quenching
B. heavy oil quenching
C. quenching
D. shallow quenching
D. shallow quenching
90A good general purpose deoxidizer and promotes fine grain in steel.
A. copper
B. magnesium
C. molybdenum
D. silicon
D. silicon
91Nickel-Chromium-Molybdenum steel designation.
A. SAE51XX
B. SAE74XX
C. SAE94XX
D. SAE64XX
C. SAE94XX
92An interrupted quenching process resulting in an. austenite-to-bainite transition.
A. Austempering
B. Martempering
C. Austenitizing
D. Martenitizing
A. Austempering
93An interrupted quenching process resulting in an austenite to martensite transition is
A. Normalizing
B. Austenitizing.
C. Martempering
D. Austempering
C. Martempering
94To improve its machinability, this element is added to
steel.
A. Carbon
B. Sulfur
C. manganese
D. Chromium
B. Sulfur
95Which of the following is the hardening treatment for steels having low carbon content?
A. Nitriding
B. Case hardening
C. Normalizing
D. Anodizing
B. Case hardening
96How do you call to the loss of material from the interface of two metal surfaces that are in intimate contact.?
A. Interfacing
В. Coalescence
C. Wear
D. Fretting corrosion
D
97The general description for mild steel is
A. Medium carbon steel
B. Low carbon steel
C. High carbon steel
D. Hot rolled steel
B. Low carbon steel
98How do you call the trade name for a patented alloy made up chiefly of cobalt, chromium, and tungsten in varying proportions?
A. Stellite
B. Carboloy
C: Stainless steel
D. Incoloy
A. Stellite